What is the proper way to set up a warehouse
from an ergonomic point of view? All too often the warehouse becomes
a storage area for a company that is growing or changing too quickly.
Unfortunately, this poor design can often lead to physical problems with
the worker. So what are some things to do and consider in the
warehouse?First, ask yourself just what are you storing? In
particular what is the size and weight of the objects? Many times
they will vary but you need to set some parameters to know what you are
dealing with. Next ask yourself, which items seem to move the most?
In other words, what are you constantly moving in and out of the warehouse
(WH)? Frequency of use is a key indicator in the storage and
positioning process.
With this information in hand you can now begin to develop a shelving
plan. Items that are rarely needed should not be stored in the front
and center position. Likewise, items that weigh the most, should not
be stored in the farthest reaches of the WH. The goal is to assess
the size and space then position the products based on frequency of need.
Once you have a basic positioning chart, the next step is to address
shelving requirements.
Client Example #1:
Maneuvering 80 lb. bags from the WH into the laboratory.
The shelf was designed at at height that was just
above the push cart used to carry the bag into the lab. Simplicity
at its best. The client would slide the bag onto the cart and roll
it to the required destination. NOT LIFTING WAS INVOLVED. Now
not every WH can be structured this way, but many can and aren't.